Shaped magnet wire

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Publication Date : 2025-05-26

Shaped magnet wire lends itself to specific applications where the precise geometry of the coil is critical to its function. In addition to round magnet wire, MWS can produce rectangular magnet wire and as well as square and Microsquare Magnet Wire®.

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Rectangular Magnet Wire

MWS Wire Industries is a custom producer of film insulated rectangular magnet wire. MWS has the capability to produce larger transformer wires in sizes up to .400″ in width down to the smaller insulated ribbon with a thickness starting around .001″ and typically found in pancake coils. With a variety of enamels to choose from and low quantity minimums, MWS can meet your custom insulated ribbon wire needs.

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Square Magnet Wire

Square magnet wire is useful where space constraints are concerned. When formed into a coil an equivalent amount of square wire put in a coil can be placed in a tighter coil configuration than the same amount of round wire. This enables engineers to create compact coils and small motors that deliver more power in less space.

Insulated Large Square Magnet Wire - Copper

Bare Copper										Heavy Build
Size (AWG)	Dimensions (inches)			Resistance* (ohms per 1000 ft. at 20° C)			Square Mils	Corner Radius	Pounds Per	Dimensions (inches)
	MIN	NOM	MAX	MIN	NOM	MAX	NOM	NOM	1000FT	MIN INCREASE	MIN O.D.	MAX O.D.
1	.2864	.2893	.2922	.09627	.09895	.1020	82,320	.039	317.2	.003	.2894	.2972
2	.2550	.2576	.2602	.1217	.1253	.1295	64,980	.039	250.4	.003	.2580	.2652
3	.2271	.2294	.2317	.1539	.1589	.1648	51,250	.039	197.5	.003	.2301	.2367
4	.2023	.2043	.2063	.1949	.2018	.2100	40,370	.039	155.6	.003	.2053	.2113
5	.1801	.1819	.1837	.2470	.2568	.2689	31,710	.039	122.2	.003	.1831	.1887
6	.1604	.1620	.1636	.3101	.3211	.3345	25,360	.031	97.75	.003	.1634	.1686
7	.1429	.1443	.1457	.3929	.4084	.4277	19,940	.031	76.86	.003	.1459	.1507
8	.1272	.1285	.1298	.4981	.5210	.5501	15,630	.031	60.25	.003	.1302	.1348
9	.1133	.1144	.1155	.6267	.6513	.6812	12,510	.026	48.20	.003	.1163	.1205
10	.1009	.1019	.1029	.7951	.8309	.8757	9,803	.026	37.78	.003	.1039	.1079
11	.0897	.0907	.0917	.9914	1.033	1.085	7,883	.020	30.38	.003	.0927	.0967
12	.0798	.0808	.0818	1.254	1.317	1.397	6,185	.020	23.84	.003	.0828	.0868
13	.0710	.0720	.0730	1.565	1.641	1.734	4,964	.016	19.13	.003	.0740	.0780
14	.0631	.0641	.0651	1.980	2.094	2.239	3,889	.016	14.99	.003	.0661	.0701

* Based on 100% conductivity IACS

Insulated Large Square Magnet Wire - Aluminum

Bare Aluminum										Heavy Build
Size (AWG)	Dimensions (inches)			Resistance* (ohms per 1000 ft. at 20° C)			Square Mils	Corner Radius	Pounds Per	Dimensions (inches)
	MIN	NOM	MAX	MIN	NOM	MAX	NOM	NOM	1000FT	MIN INCREASE	MIN O.D.	MAX O.D.
1	.2864	.2893	.2922	.1558	.1601	.1650	8,2320	.040	96.46	.003	.2894	.2972
2	.2550	.2576	.2602	.1969	.2028	.2096	64,980	.040	76.15	.003	.2580	.2652
3	.2271	.2294	.2317	.2491	.2572	.2666	51,250	.040	60.06	.003	.2301	.2367
4	.2023	.2043	.2063	.3154	.3265	.3399	40,370	.040	47.30	.003	.2053	.2113
5	.1801	.1819	.1837	3997	.4156	.4351	31,710	.040	37.16	.003	.1831	.1887
6	.1604	.1620	.1636	.5017	.5196	.5412	25,360	.032	29.72	.003	.1634	.1686
7	.1429	.1443	.1457	.6357	.6609	.6920	19,940	.032	23.37	.003	.1459	.1507
8	.1272	.1285	.1298	.8059	.8431	.8902	15,630	.040	18.32	.003	.1302	.1348
9	.1133	.1144	.1155	1.014	1.054	1.102	12,510	.026	14.66	.003	.1163	.1205
10	.1009	.1019	.1029	1.286	1.344	1.417	9,803	.026	11.49	.003	.1039	.1079
11	.0897	.0907	.0917	1.604	1.672	1.755	7,883	.020	9.237	.003	.0927	.0967
12	.0798	.0808	.0818	2.028	2.131	2.260	6,185	.020	7.248	.003	.0828	.0868
13	.0710	.0720	.0730	2.532	2.655	2.806	4,964	.016	5.817	.003	.0740	.0780
14	.0631	.0641	.0651	3.203	3.389	3.623	3,889	.016	4.557	.003	.0661	.0701

* Based on 61.8% conductivity IACS

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